Powered by HypériOneSortecno Sorvex Dimeron
3D Pre-Packaging Inspection — Color, Size, Shape & Thickness. Simultaneously.
What if every unwrapped candy or tablet could be verified — in color, size, shape, and thickness — before it reaches the packaging machine?
The Sortecno Sorvex Dimeron, powered by HypériOne, integrates color, size, shape, and thickness inspection into a single high-speed 3D system — offering greater accuracy and precision at the individual product level, at ±0.2 mm, before the packager.
±0.2 mm
DIMENSIONAL ACCURACY
1.2 t/h
THROUGHPUT
4-in-1
COLOR · SIZE · SHAPE · THICKNESS
24/7
CONTINUOUS OPERATION
See It Running.
Watch the Sortecno Sorvex Dimeron operate in-line before the packaging stage — analysing unwrapped candies and tablets in real time, identifying dimensional deviations and non-conforming units before they impact downstream processes.
Why It Matters.
Out-of-spec product reaching the packaging machine causes jams, seal failures, and blister presentation defects. The Dimeron prevents all three — inline, before the packager.
SEALING INTEGRITY
Thickness deviations cause incomplete or compromised seals — affecting product integrity and shelf life. The Dimeron removes non-conforming pieces before the blister former.
PRESENTATION QUALITY
Irregularly sized product creates non-conforming blister packs — impacting consumer perception and retailer compliance. The Dimeron ensures dimensional consistency at every run.
COST OF LATE REJECTION
Product rejected at the packaging stage already has packaging material, machine time, and film consumed. The Dimeron stops non-conforming product before that cost.
How It Works.
The Sortecno Sorvex Dimeron inspects every unwrapped candy or tablet in a single inline pass — simultaneously verifying color, size, shape, and thickness with ±0.2 mm accuracy, and removing non-conforming product before the packaging machine.
Vibration Distribution
Unwrapped candies or tablets enter through the product inlet hopper and are distributed across the inspection belt by an integrated vibration system — aligning and spacing product for consistent presentation at full throughput.
3D Scanning & Color Imaging
A precision 3D scanning unit captures the full dimensional profile of every piece — thickness, width, diameter, and surface geometry — simultaneously with high-resolution color imaging. All data acquired in a single pass at full line speed.
Dimensional Profile Reconstruction
3D scan data is processed to reconstruct the complete dimensional profile of each piece — calculating thickness, diameter, and shape parameters with ±0.2 mm tolerance, identifying undersized, oversized, and geometrically irregular units.
HypériOne Multi-Parameter Classification
HypériOne classifies every piece simultaneously across color, size, shape, and thickness — against user-defined tolerance thresholds per parameter and active recipe. Out-of-spec pieces are flagged for immediate ejection.
Inline Rejection Before Packaging
Non-conforming pieces are ejected before the packaging machine — eliminating forming tool jams, seal failures, and blister presentation defects. Conforming product flows directly to the packager.
Vibration Distribution
Unwrapped candies or tablets enter through the product inlet hopper and are distributed across the inspection belt by an integrated vibration system — aligning and spacing product for consistent presentation at full throughput.
3D Scanning & Color Imaging
A precision 3D scanning unit captures the full dimensional profile of every piece — thickness, width, diameter, and surface geometry — simultaneously with high-resolution color imaging. All data acquired in a single pass at full line speed.
Dimensional Profile Reconstruction
3D scan data is processed to reconstruct the complete dimensional profile of each piece — calculating thickness, diameter, and shape parameters with ±0.2 mm tolerance, identifying undersized, oversized, and geometrically irregular units.
HypériOne Multi-Parameter Classification
HypériOne classifies every piece simultaneously across color, size, shape, and thickness — against user-defined tolerance thresholds per parameter and active recipe. Out-of-spec pieces are flagged for immediate ejection.
Inline Rejection Before Packaging
Non-conforming pieces are ejected before the packaging machine — eliminating forming tool jams, seal failures, and blister presentation defects. Conforming product flows directly to the packager.
Where It's Used.
What doesn’t conform doesn’t proceed. The Dimeron measures every piece in real time across four parameters simultaneously — removing non-conforming product before it causes a jam, a compromised seal, or a blister presentation defect.
Technical Features.
Engineered for pre-packaging inspection lines operating 24/7 in food-grade confectionery and nutraceutical environments.
Precision 3D scanning with continuous thickness, width, diameter, and profile measurement — ±0.2 mm accuracy at over 120 pieces per second.
Color, size, shape, and thickness verified simultaneously in a single inline pass — consolidating quality control tasks that traditionally required separate equipment.
Deep learning models with user-configurable tolerance thresholds per parameter and product recipe — simultaneous classification across all inspection parameters, switchable at changeover without recalibration.
Full 3D and color inspection without mechanical contact — eliminating the chipping, cracking, and surface wear associated with roller-based mechanical sorters.
Standard capacity over 1,200 kg/h / 120 pieces per second. Conveyor belt widths: 600 mm and 900 mm standard — custom configurations available.
Direct replacement for diameter and thickness roller sorting machines — same inline position, broader inspection scope, no mechanical wear parts in the inspection path.
Ready to see
Sortecno Sorvex Dimeron, powered by HypériOne
on your line?
Request a technical consultation with our team. We come to you — with a deep understanding of your product, plant layout, and quality objectives.
