Powered by HypériOneSortecno Sorvex Voluvex
Real‑Time Volume and Mass Calculation
What if the exact sugar mass on your cooling belt could be measured and controlled continuously, directly on the line?
The Sortecno Sorvex Voluvex, powered by HypériOne, makes this possible — combining 3D optical metrology and AI to deliver real-time volume and mass data without interrupting your production process.
<3%
VOLUME ACCURACY
±3mm
WIDTH ACCURACY
±0.1mm
HEIGHT ACCURACY
24/7
CONTINUOUS OPERATION
See It Running.
Watch the Sorvex Voluvex powered by HypériOne live on the production line — measuring viscous sugar mass continuously with millimetre level precision as it moves across the cooling belt, ensuring optimized flavor dosing through real-time mass calculation.
Why it matters.
Built for one reason: to give confectionery and nutraceutical manufacturers real, continuous, automated data — reducing ingredient waste and replacing manual sampling with real-time mass reconstruction.
MISSION
To deliver precise, continuous, and non-invasive inline measurement directly on the production line — giving confectionery and nutraceutical manufacturers real-time control over volume, mass, and process quality, replacing manual checks with trusted, automated data.
VISION
To become the reference standard for inline mass and volume measurement on cooling belts — enabling confectionery and nutraceutical producers to achieve full process transparency, batch-to-batch consistency, and the confidence to scale production without compromising quality.
PHILOSOPHY
Every project at KeepOne begins with a deep understanding of the customer’s product, plant layout, and quality objectives. We design and test each system under real production conditions — because reliable results come from understanding the process from the inside.
How It Works.
From the moment cooked sugar touches the cooling belt to fully automatic flavour dosing — a closed-loop measurement process that runs continuously, 24/7, without interrupting production. Hover over each step for more detail.
Product on the Cooling Belt
After cooking and mixing, the sugar mass is deposited onto the stainless steel cooling belt in a viscous, semi-solid state — where measurement begins.
Dual Optical System Acquisition
Two separate optical systems scan the belt simultaneously — a color line-scan system reads the full surface width, while a 3D laser measurement system calculates the thickness and volume — non-invasively, at line speed.
Volumetric Reconstruction
Data scanned from both systems provides the sugar layer thickness — enabling the Sortecno Sorvex Voluvex powered by HypériOne to calculate the mass volume in real time.
True Mass — Not Weight with Air
Deep learning models trained on real production conditions detect and subtract trapped air bubbles from the measurement. Mass is then calculated from the actual product volume using density values calibrated to your specific process.
Automatic Flavour & Additive Dosing
Volume and mass data flow continuously to the dosing and supervision systems. Liquid and powder flavours adjust automatically to the actual quantity of product on the belt — no manual weighing, no sampling stops.
Upstream Stability Before Forming
Continuous monitoring of layer thickness and volume upstream of forming keeps the entire process within stable operating windows — improving repeatability and quality across every batch.
Product on the Cooling Belt
After cooking and mixing, the sugar mass is deposited onto the stainless steel cooling belt in a viscous, semi-solid state — where measurement begins.
Dual Optical System Acquisition
Two separate optical systems scan the belt simultaneously — a color line-scan system reads the full surface width, while a 3D laser measurement system calculates the thickness and volume — non-invasively at line speed.
Volumetric Reconstruction
Data scanned from both systems provides the sugar layer thickness — enabling the Sortecno Sorvex Voluvex powered by HypériOne to calculate the mass volume in real time.
True Mass - Not Weight with Air
Deep learning models trained on real production conditions detect and subtract trapped air bubbles from the measurement. Mass is then calculated from the actual product volume using density values calibrated to your specific process.
Automatic Flavour & Additive Dosing
Volume and mass data flow continuously to the dosing and supervision systems. Liquid and powder flavours adjust automatically to the actual quantity of product on the belt — no manual weighing, no sampling stops.
Upstream Stability before Forming
Continuous monitoring of layer thickness and volume upstream of forming keeps the entire process within stable operating windows — improving repeatability and quality across every batch.
Where It's Used.
From hard candy lines to nutraceutical production —Voluvex, powered by HypériOne, adapts to any viscous or semi-solid product deposited on a stainless steel cooling belt. Whether transparent, light-coloured, or dark — with or without sugar — our system adapts automatically — without continuous operator intervention.
Applications
The system automatically measures different product types — from transparent to light and dark, with and without sugar — without continuous operator intervention.
Hard Candies
Fruit Drops
Lollipops
Nutraceutical Tablets
Technical Features.
Engineered for hard candy and nutraceutical lines operating 24/7 in food-grade environments — every specification designed for the realities of continuous production.
Continuous 3D optical measurement of the sugar mass on the cooling belt, with volumetric reconstruction and automatic mass calculation based on product density calibrated to the process.
Designed for rapid integration on existing lines, with mechanical and electrical interfaces adaptable to the belt layout.
Vision architecture featuring high-resolution industrial cameras for width, height, and profile measurement, with volume accuracy better than 3%, width accuracy of ±3 mm, and height accuracy of ±0.1 mm.
AI and deep learning algorithms to stabilize measurements, filter process noise (surface bubbles vs. actual volume), and adapt to variations in shape, position, and line conditions.
Dynamic referencing to the belt plane through coupled product/belt sensors, to compensate for mechanical oscillations and maintain reliable results on a moving belt.
Interface with the process control system for continuous logging of distance, speed, volume, and mass, managing automatic adjustment of flavoring and additive dosing based on actual product quantity.
Food-grade design, mounted above the cooling belt with a compact frame, easily cleanable, and compliant with line hygiene requirements.
Ready to see
Sortecno Sorvex Voluvex powered by HypériOne
on your line?
Request a technical consultation with our team. We come to you — with a deep understanding of your product, plant layout, and quality objectives.
